It’s out with the old and in with the new here at Senior Architectural System’s HQ following several upgrades to our state of the art powder coating facility which will make it even more sustainable.

By utilising the latest gas burner technology and high performance insulation materials, we will be able to significantly reduce the gas consumption required for our powder coating process. We have also installed the latest automated profile handing conveyor system which will work with the advanced powder coating technology from Gema that is already in place to further boost productivity.

These latest investments follow on from the significant IT process updates that have been recently made to our vertical powder coating line. These have given us full control and greater flexibility of the pre-treatment and curing capabilities of our vertical powder coating line and has also helped contribute to lower gas usage.

Located within our main UK manufacturing facility in Denaby, South Yorkshire, our powder coating facility is already one of the most environmentally friendly of its kind, reducing waste and significant amounts of excess product being sent to landfill each year. The in-house facility, which also supports the products manufactured at our nearby Thermal Improvement Centre in Rotherham, allows us to better meet the demands of our customers by eliminating the need to outsource and reducing the risk of delays to project timelines. Embodied carbon through transportation is also reduced as we can consolidate deliveries across our extensive range of aluminium windows, doors and curtain wall systems.

The new upgrades will improve both the operational and environmental efficiency of our powder coating facility and will also help increase capacity. As well as offering an almost unlimited range of colours and coatings, including specialist solutions such as anti-bacterial and UV resistant finishes, we can now also provide a new ultra matt powder paint coating from Akzo Nobel. This new paint option is a cost-effective alternative to anodised aluminium, giving a more consistent finish, superior colour retention and enhanced durability. A number of our aluminium fenestration systems, finished in this new ultra matt coating, are currently being installed at a new commercial office project in Manchester which is at present the largest live project in the UK to utilise this new powder coating innovation.